Case · Long span · Shijiazhuang

Five thousand one hundred tonnes, and a roof that moves.

A 360,000 m² complex carrying 5,100 t of steel. The sliding roof’s largest unit runs past 2,000 m² — movement at that scale is a detailing problem before it is a fabrication one.

360,000 m²floor area of the complex
5,100 tsteel in the complex
>2,000 m²largest sliding roof unit
Gold AwardChina Steel Structure
The difficulty

A Public Building Where Nothing Is Hidden

In a warehouse, a bad weld is covered by cladding. Here the structure is the ceiling, the opening date is fixed, and part of the roof has to travel.

01

Part of it moves

A sliding roof has to close in more than one position. The geometry has to work at both ends of its travel — and so does everything bolted to it, because a millimetre at the rail becomes a gap at the far corner.

02

Tolerance accumulates

On a complex this size the error that matters is not in one member but in the sum of the joints between them. A tolerance that is acceptable in a single beam is not acceptable in a sequence of forty.

03

It is on show

This is a public building. A weld you would hide in a factory sits above fifty thousand seats, and the finish is part of the contract.

04

The date is fixed

A sports centre opens on the day it opens. Steel is early in the programme, so steel is where a delay becomes unrecoverable.

Shijiazhuang Olympic Sports Center
Shijiazhuang Olympic Sports Center — 360,000 m², 5,100 t of steel, China Steel Structure Gold Award.
What it takes

Six Things a Moving Roof Demands

Each one is cheaper to do than to discover.

01

Model the travel, not only the closed position

The roof is checked at both ends of its stroke, and at the point where the two halves meet, before any member is cut.

02

Agree the tolerance budget in writing

What is acceptable in one member and what is acceptable after assembly are two different numbers. Both are written down before fabrication.

03

Trial-assemble the parts that move

The units that have to run on a rail are put together on the floor first, where a correction costs an afternoon rather than a crane.

04

Protect what will be seen

A member that arrives on site marked is a member that will be painted in front of the client. Fabrication, transport and storage are all part of the finish.

05

Sequence around the roof

Erection order follows the sliding system, not the drawing order. Get this wrong and the crane comes back.

06

Keep the record

Mill certificates, weld records and inspection results travel with the steel. On a building that will be inspected for decades, the file is part of the structure.

More

Other Cases and the Full Register

Long Span With Moving Parts? Send the Roof Plan.

A sliding roof, a long truss or a cantilever is decided in the model, where moving it is still free.

Send the roof plan